A product is only as sustainable as the sum of its parts. In the case of cabinetry, there are quite a few parts–from raw materials to resins to finishes–to add up.
Here’s what to look for when selecting cabinetry for green-built, healthy homes.
- By Katy Tomasulo
- Source: BUILDING PRODUCTS Magazine
- Publication date: 2011-01-05
The Sum of Its Parts
Selecting sustainable cabinetry requires careful examination of multiple components.
The Sum of Its Parts
Selecting sustainable cabinetry requires careful examination of multiple components.
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Smith & Fong. These cabinets were crafted from Plyboo amber edge-grain bamboo plywood; a natural tone also is available. The rapidly renewable material can be cut and sanded with traditional tools, and it accepts stains and finishes. Any standard Plyboo plywood can be specified FSC certified, and the vast majority of the company’s plywood is formaldehyde-free. 866.835.9859. www.plyboo.net.
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Kraftmaid. Products from this ISO 14001, ESP-certified company use at least 95% recycled-content, EPP-certified particleboard and MDF with 100% recovered or recycled wood fibers. Shown here is the Putnam door style in willow with cinnamon trim. 888.562.7744. www.kraftmaid.com.
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Woodharbor. The ESP-certified company’s CastPointe frameless cabinets are made with EPP-certified low-formaldehyde wood made from SCS-certified 100% recycled material. The cabinetry is available with a low-VOC, formaldehyde-free topcoat available in a range of spray stain and stain/glaze color combinations. 641.423.0444. www.woodharbor.com.
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St. Charles. Frameless steel cabinetry, available in 23 powder-coated color finishes as well as brushed stainless steel, feature about 70% recycled content and are 98% recyclable. The powder coating prevents VOC off-gassing, the firm says, and does not emit VOCs during manufacturing. Available colors include black, white, biscuit, sea glass, plum, pumpkin, and chocolate. 662.451.1000. www.stcharlescabinets.com.
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Merillat. The company is ESP and ISO 14001 certified, and its cabinets are EPP certified. Classic series cabinets come in cherry, hickory, maple, oak, and laminate; they are shown here in the Avenue door style in maple in the new chiffon finish. 517.263.0771. www.merillat.com.
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Holiday Kitchens. Robin Wilson Home Collection cabinets from this ESP-certified manufacturer are available in a range of sustainable materials, including bamboo, coconut, stainless steel, and FSC-certified hardwoods; all glues are low-VOC. This frameless line provides 10% more usable storage space, is CARB 1-compliant, and is made with 100% pre-consumer recycled fiberboard or plywood; NAF versions are available. 715.234.8111. www.holidaykitchens.com.
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Studio Marler. ESP-certified Studio Marler cabinets are manufactured with Arreis panels, a NAUF MDF made with 100% recycled wood residuals, along with reconstituted, water-based veneers and a low-VOC ultraviolet finish. Options include FSC-certified solid wood doors, solid bamboo, or PureBond plywood. The frameless cabinets come in transitional, traditional, and modern styles. 510.318.1379. www.studiomarler.com.
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Armstrong. Origins cabinets are crafted with PureBond urea-formaldehyde-free hardwood plywood using the ESP-certified company’s Genuine Allwood all-plywood construction. The Origins option is available with most styles, including Calibra, shown here in Bordeaux and honey. 800.228.1804. www.armstrong.com.
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Timberlake. This ESP-certified firm sources 100% of its wood domestically and has a manufacturing platform that allows for the majority of deliveries to be within 500 miles. Recent introductions include deep dovetail sliding shelves and a Cushion Close option for doors. 800.967.9674. www.timberlake.com.
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Cliff Spencer. This company uses mostly FSC-certified plywood to manufacture its custom cabinetry, and finishes it with low-VOC and water-based finishes. The kitchen shown here features a tung oil/beeswax finish on walnut and a water-based lacquer on white. 310.823.0112. www.cliffspencer.net.
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Executive Cabinetry. The manufacturer offers the industry’s first Greenguard-certified wood cabinets. Meeting the standards are the company’s wood stains, all paints except the Sagamore Collection, all glazes, the Eco-Friendly cabinet line except for bamboo, Bellini Thermofoil, Bellini Voque Veneers, and the Impact Wood line. Eco-Friendly cabinets are made with 3/4-inch PureBond formaldehyde-free plywood. The company is ESP-certified. 800.654.6120. www.executivekitchens.com.
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Neil Kelly. All of the manufacturers cabinets are available with no-added-urea-formaldehyde agriboard case and drawer materials; FSC-certified wood and veneers; and low-VOC glues, adhesives, and finishes. The 3/4-inch base, frameless Signature collection, shown here, comes in a range of classic styles. Species include ash, knotty pine, Lyptus, and FSC-certified cherry. 866.691.2717. www.neilkellycabinets.com.
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Rich Maid Kabinetry. The company’s ESP-certified cabinets are made with no-added-formaldehyde plywood. The frameless cherry cabinets shown here are finished with a natural stain. A range of other woods, including Lyptus, is available. 800.295.2912. www.richmaidkabinetry.com.
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Showplace Wood Products. The Renew system gives the kitchen a new look without replacing the original cabinet boxes. The cabinets get new doors and drawer headers, and a self-adhesive veneer covers existing face frames. Shown here are raised-panel maple doors in a Vintage finish. Among the lines other selections is Weyerhaeuser’s Lyptus, a rapidly renewable Brazilian hardwood. The manufacturer is ESP certified. 877.607.2200. www.showplacewood.com.
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Sonia. The ISO 14001-compliant company’s bath vanities are made with sustainable, marine-grade wood and finished with recycled metal hardware. Shown here is Play, a fun twist on the traditional boxy wall-mount vanity. It features an all-in-one top and comes in a range of colors. www.sonia-sa.com.
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Wellborn. The company’s latest cabinet option is Media Life, an organizational system to integrate TV, photos, music, and DVDs; the package includes the cabinetry, an Apple computer, docking stations, cables, remotes, keyboard, speakers, and software. The cabinetry is available in all of the manufacturer’s door styles and finishes for seamless integration with the rest of the room. The company is ESP certified. www.wellborn.com.
A product is only as sustainable as the sum of its parts. In the case of cabinetry, there are quite a few parts–from raw materials to resins to finishes–to add up.
Here’s what to look for when selecting cabinetry for green-built, healthy homes.
Raw Materials
The base components of most wood cabinetry today are made with hardwood plywood, MDF, or particleboard. While these materials are more resource efficient than solid wood, manufacturing them historically has involved formaldehyde-laden resins.
Several major manufacturers of composite wood panels, including Timber Products and Columbia Forest Products, have already been working with resin manufacturers and refining their manufacturing processes to create no-added-formaldehyde (NAF) or no-added-urea-formaldehyde (NAUF) products. Columbia’s PureBond NAUF plywood, for example, utilizes a soy-based adhesive.
"The formaldehyde levels of [composite] products have come down dramatically over the past 10 years," says Dick Titus, executive vice president of the Kitchen Cabinet Manufacturers Association (KCMA).
Helping the push are the most recent emissions requirements from the California Air Resources Board (CARB); once phase two of the rules begins in 2012, they will be the strictest regulations in the world. The laws are specific to the Golden State, but most panel manufacturers and cabinet companies are changing over stock across the country, and there is speculation that similar emissions regulations may be adopted at the federal level.
In addition to CARB compliance, some composite panels may carry the Composite Panel Association’s Environmentally Preferable Product (EPP) certification, which verifies formaldehyde emissions lower than government regulations and the use of recycled and/or recovered wood fiber.
Indeed, along with formaldehyde, consider the resource origins of the wood panels for recycled content (some certified by Scientific Certification Systems) and/or for sustainable harvesting as verified by the Forest Stewardship Council or the Sustainable Forestry Initiative, among others. Certified products may carry a slight price premium.
Finally, you’ll also need to examine the woods that make up the veneers and solid wood trim, doors, and drawer fronts. Austin Energy Green Building’s Sustainable Building Sourcebook recommends domestic hardwoods or certified, sustainably harvested tropical hardwoods as the most environmentally sound choices. "Veneer-grade domestic softwoods are often harvested from old growth timber, and non-certified tropical hardwoods are too often harvested in a manner that is devastating to the forest," the group advises.
And, be sure to inquire about the chemical content of the glues used to adhere the veneers to the cabinet box; non-solvent-based adhesives can be comparable in performance and cost, Austin Energy says.
Alternative Materials
Though traditional composite wood panels dominate, alternatives exist that offer their own environmental benefits or trade-offs.
Solid wood, for example, eliminates formaldehyde concerns, but lacks the materials efficiency of an engineered product, is fairly rare, and is more expensive.
Weyerhaeuser makes composite panels using Lyptus, a Brazilian-grown wood that can be harvested for lumber in 14 to 16 years. Like bamboo, another cabinetry alternative, Lyptus offers the benefits of rapid renewability but does have to be shipped a longer distance. Wheatboard, made from waste stalks, is another option gaining attention.
As with traditional composite panels, ensure alternative engineered materials you select utilize formaldehyde-free resins.
Finishes
Though low-VOC finishes are becoming more readily available, they’re not yet widespread due to concerns that their quality and richness aren’t always equivalent and the application may be unfamiliar.
Still, the options have come a long way and you should check with your supplier about what they have available. For instance, Crystal Cabinetry offers a Valspar ULF topcoat that is Greenguard Indoor Air Quality certified.
Managing buyer expectations is key, as popular high-sheen finishes are harder to get in a low-VOC formula, and some natural-based products may have a slightly different look.
Putting It All Together
With the many components that need exploring, it’s easy to get bogged down by the product selection process.
The KCMA’s Environmental Stewardship Program (ESP) aims to ease some of the burden by recognizing manufacturers that meet requirements in five key areas: air quality, product resource management (wood origins and content), process resource management (manufacturing processes), environmental stewardship (including documentation of environmental quality commitment), and community relations. Manufacturers must earn points in all five areas to qualify. The standard was recently updated to require CARB-compliant woods.
Homeowners may soon be expecting confirmation. "With new generations of buyers in the market," says Roger Rutan, vice president of sales and marketing at Timber Products, "you’re going to see a difference in demand for cabinetry that will fundamentally change the shape and look of the marketplace." –Katy Tomasulo.
This article originally appeared in EcoHome.